Here at Battle Born Batteries, we believe in the power of lithium-ion battery technology. Its cutting-edge performance capabilities will have your system running at its full potential for years to come! In the latest of our FAQ series, we break down the technology as our CEO Denis and COO Sean highlight the basics of lithium batteries for beginners. 

Understanding the Lithium Battery Technology:

What do you need to know about lithium batteries so you can determine which option is the best for your system? We have plenty of choices when it comes to batteries, so knowing what you’re powering, where you want to take it and its size requirements will be most helpful when buying batteries. If you let us know the dimensions of the space you’re working with, along with the inverter type and DC load, our sales and tech team can help you choose the best LiFePO4 battery. Our batteries are rated for a 100 amp hour series, a 200 amp hour surge for 30 seconds and half a second for higher surges.  

What is a battery cycle?  

You may often hear us talk about battery cycles, and how our lithium batteries can complete anywhere between 3,000 to 5,000 cycles in its lifespan. A battery cycle is defined as the time it takes for the battery to reach a 0% state of charge and then go back up to 100% fully charged. Our batteries can last more than 5,000 partial cycles if they aren’t completely drained at a constant rate.  For the most accurate way to measure battery life, we recommend determining the total amp hours used in the system.  

How do the lithium batteries work?

Inside our lithium batteries is a Battery Management System, or BMS. It protects the battery from high and low voltages, temperatures, and short circuits. It shuts off the battery to help protect the lithium-ion cells so they can become virtually maintenance-free for the consumer. To keep the battery at optimal operations, the BMS will passively balance the cells when the battery is at the top of the charge cycle occurring between 14.2V and 14.6V. 

As Sean says in this new video, we stand by the fact that our batteries have the best short circuit protection in the industry! They work this well because we use cylindrical cells in our batteries which can be drawn down 100%.  

If a battery can’t be drawn below 80%, it most likely contains prismatic pouch cells, which can lead to a shorter lifespan of about 900 cycles if continuously discharged. 

What is the difference between voltage and state of charge? 

Voltage is the amount of energy between two points in a circuit, and the state of charge (SOC) is the percentage of a battery’s charge. Voltage and the SOC are important to understand when switching to lithium. 

The state of charge does not vary with voltage in a lithium-ion battery in the way it does with lead acid. If you look at a lead acid battery, the voltage will decrease almost linearly as the SOC decreases. A lithium-ion battery behaves very differently: although there is some decrease, the middle of the discharge curve is almost flat. It decreases a little bit but not as much as a lead acid battery. 

If you’re trying to measure the state of charge from the voltage of the battery, you’ll find that it isn’t always very easy to interpret. The best way to measure the state of charge is with a shunt, which monitors amps going in and coming out of a battery and translates it into amp hours used. Please note that shunts are included with most battery monitor kits. 

When it comes to the proper charging voltages for systems, please note that our team recommends aiming for 14.4V to provide a full charge on the battery and allow for proper cell balancing, but any number between 14.2 and 14.6 is acceptable. 

What is depth of discharge of lithium batteries?  

The depth of discharge indicates how much of the battery has been discharged from it at a particular point in time. Considered to be the complement of the SOC, it will not shorten the battery’s lifespan. Our LiFePO4 battery technology allows for it to be discharged in full, thousands of times. 

Parallel vs. series connections:

What’s the difference between the two? 

In parallel, batteries will increase in amphours while series will increase in voltage. Connection-wise, parallel is positive to positive in a system and series is positive to negative. 

If you plan to wire your lithium batteries in series, please let us know when you place your order so we can make sure to match the capacity. In some instances, with larger battery banks, it’s common to see series and parallel connections in the system. Check out the diagram below for an example of each connection:  

What does a drop-in replacement actually mean?

We designed our lithium batteries to give you every drop of energy possible with the technology contained inside it. That’s why they work so well as drop-in replacements for lead-acid. At the same size as a group 27 and group 31 battery, it can easily be accommodated anywhere the rest of your system is located. Whether it’s a battery box or rack, our drop-in replacements have your back!

What are a few components that will I need for lithium batteries?  

Battle Born Batteries also work well with about 99 percent of the components that AGM battery systems often use. However, it doesn’t hurt to give us a call just so we can doublecheck that the components are truly compatible. 
 

What is a Battery Monitor? 

With a battery monitor, you can easily see specific information about how much power you have left and how many amp hours have been consumed. It also calculates the remaining battery capacity based on amp-hour consumption, discharge current, voltage and power consumption in watts. In our store, we offer the Victron BMV-700, BMV-702 and BMV-712. With Bluetooth technology, the programming can allow you to monitor your system on a smartphone, tablet, or other device.  

One component our sales and tech team often recommend having is a multimeter While we do not offer these in our store, multimeter devices measure voltage, resistance, and currents. In this FAQ video, Denis demonstrates how a fluke multimeter can accurately measure your batteries’ output while offering AC/DC voltage options. Our team often uses multimeters when troubleshooting issues with systems, so it can be an important tool for you to utilize in your system.  

What is the difference between a BIM and a battery-to-battery charger?  

Another important component for your system can be a Battery Isolation Manager or a DC/DC charger. They are two different devices doing similar tasks, but it depends on your system:

A BIM acts as a relay when turned on because it makes your starter battery parallel with house batteries. It allows the alternator to recharge the house bank, especially after a large load. It follows an internal algorithm to charge the house bank, so you don’t overheat your system’s alternator on a long drive. 

An isolated DC/DC charger is basically a converter that takes power from the starting battery and delivers it to the house battery. Note that house batteries need to be deep cycle batteries designed to provide a steady amount of current over a long period of time. It charges and regulates at 30 amps, which is important to keep in mind while connecting different loads to the system. 

You can buy the battery isolation manager or a battery to battery/ DC to DC charger over at our store 

Automatic charge relays are also important for lithium batteries. An ACR connects a starter battery to a house bank in case the bank needs to be charged from the battery, or vice versa. When using an AGM or lead-acid starter battery with a lithium battery bank, an ACR will not work because of differences in cutoff voltages. With a higher cutoff for lithium and the potential for one battery to fall too low while connected, lithium battery banks will keep it at a higher voltage and never be disconnected.  

Questions, comments, or concerns about your lithium batteries? There’s plenty of online resources, such as other installments of our new FAQ series and the FAQ section on our websiteStill in need of assistance, even after checking out our YouTube channel as wellOur tech team is ready to help! Give us a call at 855-292-2831 or send us an email at [email protected] 

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