Harnessing the power of the sun is a smart business decision for industrial facilities. Industrial solar systems provide a reliable, renewable energy source that can significantly reduce energy costs and carbon emissions. However, it takes careful planning and execution to design, install, and maintain these large-scale systems.

In this guide, we explore the key considerations and best practices for industrial solar projects. Specifically, we’ll walk you through the system components and how to optimize performance through proper installation and ongoing maintenance. You can then maximize the benefits of your solar investment and contribute to a more sustainable energy future.

Understanding the Basics of Industrial Solar Systems

Industrial solar systems are large-scale photovoltaic (PV) installations that use sunlight to generate electricity for commercial and industrial use. The key components include solar panels, inverters, and mounting structures.

Sunlight strikes the solar panels, exciting electrons within the semiconductor materials. This generates an electrical current that flows through the system. As solar panels absorb sunlight, they convert it into direct current (DC) electricity. Inverters then transform the DC into alternating current (AC) that can power industrial facilities. Advanced monitoring and control systems boost the system’s performance.

Industrial solar installations range from rooftop arrays to ground-mounted solar farms, often elevated off the ground. Mounting structures hold the solar panels in position. Tracking systems then orient the panels to follow the sun’s movement to generate the most energy possible.

Industrial solar is a reliable and sustainable way to power manufacturing, warehousing, and other commercial operations. By reducing reliance on fossil fuels, industrial solar systems also lower energy costs and carbon emissions.

Best Practices for Designing Industrial Solar Systems

Careful design planning ensures you maximize the output of your industrial solar system. Even small aspects can have a significant impact on the power yield and how well the system captures and converts energy. All these factors can affect your return on investment (ROI). Consider the following as you design the solar system.

Location and Orientation

When designing an industrial solar system, the location and orientation of the solar panels are crucial factors. The system will function best in areas with ample sunshine. Avoid any obstructions that could block sunlight and ensure the installation surface is angled to maximize the sun’s rays.

For commercial buildings, the roof’s incline plays a significant role. The roof’s structural integrity must be able to properly support the solar equipment, whether it’s a ballasted racking system or another setup. The roofing materials and solar racking must also be compatible to prevent issues like abrasion or corrosion over the system’s 20-plus-year lifespan.

System Capacity

The type of PV system you select will depend on your energy needs. If the system is partially separated from the main grid, it will only need to provide supplemental power. But if the building is completely off-grid, the solar array must be robust enough to supply all the necessary electricity. Choosing the right system capacity is essential.

Contractor

It’s vital to work with an experienced, certified solar provider. Look for high-quality equipment, comprehensive warranties, and professional installation services. Contractors can also advise on permits and ensure the property meets all needs for a successful solar deployment. Top contractors use the latest technologies to maximize the system’s efficiency and longevity.

Bifacial Panels

For optimal performance, bifacial solar panels are an excellent choice. These panels generate power from both the front and rear sides. They can then capture more of the available sunlight, especially when paired with a reflective roof surface. This helps offset the efficiency losses that can occur as the panels heat up.

Best Practices for Installing Industrial Solar Systems

Industrial solar panels installation involves several key steps:

1. Site assessment to determine the best location and angle for the panels.
2. Structural analysis to assess the roof’s structural integrity and ensure it can handle the weight of the solar panels.
3. Panel installation.
4. Electrical wiring.
5. Inspection and authorization to ensure the installation meets all safety and building codes.
6. Once approved, the system will be authorized for use.

Consider the following factors before and during installation:

• Are there any commercial solar interconnection challenges you need to overcome with the project?
• Do you anticipate any building or electrical changes or upgrades in the future? How will this affect your system?
• Will your facility’s energy needs change? For instance, might you switch your fleet to EVs or install heat pumps?
• Is the installation site clear of shading?
• Can you benefit from additional clean energy technologies, such as renewable energy storage batteries and solar EV chargers?
• What criteria do you need to meet to qualify for financing, incentives, or rebates?

In addition, consider these questions for rooftop installations:

• Are there obstructions or mechanical equipment on the roof that you need to accommodate?
• Can the roof support the load, and is it oriented correctly? If not, how can you overcome this?
• Do you need to consider any roof warranties?

For ground-mounted installations, ask the following:

• Does land need to be cleared, and do you need to avoid any areas of the property?
• Is the site topography ideal, and will this impact solar energy output?
• Are there any geologic constraints that could limit racking options or equipment use?

Post-Installation Best Practices

After the installation of an industrial solar system, establish a comprehensive maintenance and monitoring program. Doing so will ensure long-term efficiency and reliability.

For instance, conduct regular inspections to check for any physical damage, loose connections, or degradation of the solar system components. Clean the panels periodically to remove dust, debris, and bird droppings. This can significantly improve energy production.

Use the system’s data logging capabilities to monitor performance and track key metrics such as energy output, system efficiency, and any anomalies. Analyzing this data can uncover issues early for preventative maintenance. If you detect problems such as underperforming panels or inverter failures, get qualified technicians to address them promptly. This will minimize downtime and maximize the system’s lifespan.

When you diligently maintain and monitor the system, you’ll make the most of your investment. You’ll also realize the full benefits of a renewable energy infrastructure.

Start Your Sustainable Future With the Right Partner

An industrial solar installation is a dependable way to power your operations, reduce energy costs, and lower your carbon footprint. With the right equipment, expertise, and ongoing maintenance, your solar system will generate clean energy for decades.

As you explore solar for your industrial facility, consult experienced professionals who can guide you through the process. Doing so will ensure your solar power infrastructure is set up for long-term success.

Battle Born Batteries offers reliable, self-sustaining solar power solutions for remote industrial applications. Our specialized systems include pole-mounted, ground-mounted, DC-coupled, and AC-coupled units. They’re engineered to withstand challenging environments and diverse climates and deliver uninterrupted power. As a result, they cater to the needs of a wide range of industries.

Our systems can power essential equipment, such as SCADA systems, smart meters, outdoor lighting, RVs, water management systems, and site security devices. In addition, our turnkey solutions feature premium UL-listed LiFePO4 battery packs, solar panels, and system components for optimal performance and reliability.

Reach out today to bring the benefits of industrial solar to your business.